35,000 SF Airport-Adjacent Air Cargo Cold Storage

Airport-perimeter cold storage handling time-critical pharmaceutical and perishable air cargo. GDP-validated cold chain, airside cargo workflow integration, and rapid vessel-to-truck transfer infrastructure.

Featured Project · Case Study

FIELD LOG · AIRPORT-ADJACENT AIR CARGO COLD STORAGE · OPERATING 35°F → -10°F · GDP-VALIDATED

Client details withheld at client request to protect operational confidentiality. Project specifications, technical details, and engineering work accurately described.

Project Specs
  • Buildout35,000 SF · airport-adjacent
  • Refrigerated Zone20,000 SF · 35°F
  • Frozen Zone10,000 SF · -10°F
  • Ambient Stage5,000 SF · validated
  • RefrigerationNH₃ + glycol secondary
  • ComplianceGDP · IATA CEIV Pharma
Performance

By the Numbers

GDP

Validated cold chain

<2 hr

Tarmac-to-storage

24/7

Operating cycle

0

Excursions

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The Challenge

Airport-adjacent cold storage with GDP-validated cold chain. 24/7 air cargo workflow integration.

Airport-adjacent air cargo cold storage is a specialty cold chain application combining aviation operational tempo (24/7 with peak-hour activity), airside cargo handler integration, GDP-validated cold chain requirements for pharmaceutical and perishable categories, and IATA CEIV Pharma certification readiness.

This project required infrastructure supporting tarmac-to-cold-storage transfer in under 2 hours for time-critical air cargo, with continuous validated cold chain documentation across the entire vessel-to-truck transfer.

Inside the Build

GDP-validated zones with airside workflow integration.

Refrigerated Zone — 20,000 SF · 35°F

Validated refrigerated zone for pharmaceutical and perishable air cargo. Continuous monitoring infrastructure with audit trail.

Frozen Zone — 10,000 SF · -10°F

Frozen storage for cold chain pharmaceuticals and frozen perishables. 5-inch IMP envelope with continuous vapor barrier.

Ambient Validated Stage — 5,000 SF

Validated ambient holding area for non-temperature-controlled product staging adjacent to cold zones.

Airside Cargo Workflow

Tarmac-adjacent dock infrastructure with airside cargo handler integration. Airline cargo and freight forwarder coordination workflow.

Scope Delivered

GDP-validated air cargo cold storage with airside integration.

01

GDP-Validated Thermal Envelope

Premium IMP specifications matched to each operating temperature. Continuous vapor barrier engineering. cGMP-compliant finish specifications. Validated monitoring infrastructure across all zones.

02

24/7 Refrigeration with Backup

NH₃ ammonia primary refrigeration with glycol secondary loop. Generator backup sized for full plant capacity. UPS protection on critical monitoring.

03

Airside Dock Infrastructure

Tarmac-adjacent dock infrastructure with insulated specifications. Premium dock seals and air curtains for airside workflow. Coordinated airline cargo handler workflow.

04

GDP & IATA CEIV Pharma Compliance

GDP-validated cold chain documentation. IATA CEIV Pharma certification readiness. DQ/IQ/OQ/PQ validation integrated through commissioning.

Result

GDP cold chain validated. Tarmac-to-storage transfer under 2 hours. Zero excursions.

All zones validated through GDP cold chain protocols. Tarmac-to-storage transfer time verified at under 2 hours during commissioning. Zero validation excursions since opening.

Operations have run 24/7 since commissioning with continuous validated cold chain documentation across pharmaceutical and perishable air cargo workflows.

<2 hr

Tarmac-to-cold-storage

0

Validation excursions

24/7

Continuous operations

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Field Log· Houston · 29.66°N · 95.47°WOperating Range−40°F → 70°F · ±0.5°FR-Value30–60 IMP00:00 CT
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